Complex Geometries
Exceptional Precision
Advanced Alloys

From complex designs to precision castings,

SKALFORM delivers reliable solutions for demanding applications.

Specialists in Shell Moulding and Investment Casting since 1975.

Precision Casting with Shell Moulding Technology

Our shell moulding process is entirely water-free, ensuring that the moulds contain no moisture. This makes the process particularly suitable for casting high-alloy steels and other demanding materials.

SKALFORM specialises in the production of small, complex, thin-walled castings weighing up to 25 kg, using automated moulding technology.

We offer castings in a wide range of materials, including ductile iron, carbon steel, stainless steel (such as AISI 316L / EN 1.4404), aluminium, aluminium bronze and bronze.

Our in-house pattern shop is equipped with advanced 3D CAD/CAM software, CNC milling machines and electrical discharge machining (EDM) equipment, allowing us to develop and manufacture complex tooling with high precision.

To optimise casting quality and production reliability, we use MAGMASOFT software for mould filling and solidification simulations. Our capabilities are further supported by advanced ZEISS and Creaform Ametek – 3D scanning technology, enabling precise dimensional inspection and verification of castings.

Investment Casting (Lost-Wax Process)

At SKALFORM, we specialise in precision investment casting using high-temperature-resistant ceramic moulds. Our moisture-free moulding process minimises the risk of carbon pickup, making it particularly suitable for demanding materials such as stainless steel, duplex stainless steel, Stellite and other high-performance alloys.

Investment casting combines excellent dimensional accuracy with superior surface finishes, enabling the production of intricate, high-quality components with minimal machining requirements.

 

In-House Tool-Shop CAD / CAM

Modeling and simulation of casting process using latest 3D CAD/CAM tools and techniques. Using PTC Creo, Solid Edge, Cimatron. 

In-house machining

If you do not have access to machining facilities we offer in-house machining.

Lost-Wax part – 1.4835

Proto-Type Production


Advanced Alloy Capabilities

  • Ductile Iron
  • Stainless Steel
  • Niresist NiCr
  • Aluminium
  • Bronce
  • Aluminium-Bronze
  • SiMo
  • Stellite
  • 1.4848
  • 1.4849
  • 1.4404
  • AISI 316
  • and many more

Prototype Production

Want to see how we bring legacy parts back to life? 
Download our reverse engineering case study (PDF) to see our precise process in action.